Case study

Start Small, Think Big: The Quiet Revolution of Prototyping

Sector
Service

Insights

Artyom Pugachev

ALL ARTICLES

Executive summary

Unique challenge & solution

Artyom Pugachev

ALL ARTICLES

March 20, 2025

Context

Artyom Pugachev

ALL ARTICLES

March 20, 2025

Approach

Artyom Pugachev

ALL ARTICLES

Digital transformation, the cornerstone of modern corporate ambition, is often portrayed as a sweeping, grandiose venture. Yet, 70% of digital transformations falter, undermined by overambition, executional missteps, or entrenched resistance. Against this backdrop, a more calculated strategy is emerging as the pragmatic alternative: pilot projects. Far from being cautious detours, pilots are disciplined experiments that start modestly but hold the potential for significant impact.

Pilot projects offer a blueprint for innovation rooted in realism. These lean experiments allow businesses to test technologies and ideas without the financial and reputational fallout of large-scale failures. The logic is simple: start small, learn rapidly, and scale only after validation. Such pragmatism can mean the difference between genuine innovation and expensive misfires.

No technology, however hyped, is immune to this incremental discipline—not even artificial intelligence (AI), often touted as the silver bullet of modern business.

The Wisdom of Controlled Experiments

The virtues of pilot projects are straightforward yet powerful. Firstly, they drastically mitigate risk. Failed pilots inflict minor setbacks rather than catastrophic losses. The business landscape is littered with enterprises hobbled by ambitious, ill-executed overhauls—disastrous ERP rollouts being a prime example. By contrast, pilots provide a controlled environment to test and refine ideas before full-scale deployment.

Secondly, pilots generate invaluable real-world feedback. This hands-on approach transcends theoretical guesswork, allowing firms to uncover issues, fine-tune processes, and gauge user reactions under genuine operational conditions.

Thirdly, successful pilots create momentum and morale, both essential for any major initiative. Early victories energize stakeholders, dismantling resistance and generating enthusiasm for broader adoption.

Lastly, pilots are financially prudent. They require significantly less capital investment upfront and justify further expenditures based on tangible evidence rather than mere optimism.

The Case for AI Pilots: Testing Before Scaling

While AI is heralded as revolutionary, its success hinges less on data quality and more on whether the approach works at all. Large language models (LLMs), for instance, are best tested in their simplest form—starting with basic prompts rather than complex integrations. A chatbot designed to handle customer inquiries should begin with a limited scope: testing a handful of scripted responses before layering in more automation. This ensures early validation before deeper investment in AI development.

Yet, many AI initiatives fail not due to technology, but due to management impatience. Senior leaders often demand quick results, pushing teams to scale prematurely. A solution lies in breaking pilots into smaller, independently viable chunks—each showing progress while allowing course correction. Instead of rolling out an AI-driven procurement system across an enterprise, companies might first automate a single purchasing workflow, refining it before expansion.

A Pragmatic Approach: Prototypes with Familiar Tools

Another overlooked yet critical principle: start with technology already accepted within the organization. Employees accustomed to Excel or simple web forms should be engaged through those tools before developers begin coding sophisticated platforms. Testing an AI-powered forecasting model?

 Start by running simulations in spreadsheets rather than embedding it into enterprise software. While AI is evolving, productivity gains can sometimes be negative—many tasks, such as financial calculations, still require manual verification to ensure accuracy and logical consistency. This not only minimizes resistance but also accelerates user feedback and refinement cycles.

Case Study: Precision Transformation at Global HVAC Manufacturer with LNQP

LNQP, a Berlin-based consultancy, exemplifies the power of disciplined piloting through its work on supply planning. Faced with chronic stockouts and inefficient forecasting at a single production facility of a global industrial HVAC manufacturer, LNQP started with a small group of key users. Instead of jumping into complex systems, they built a fast, functional prototype using Excel, allowing the team to rapidly test assumptions and iterate through multiple Sales & Operations Planning (S&OP) cycles.

Through live testing and continuous feedback, LNQP refined the process and the prototype. Once the approach proved successful, they expanded it across other production sites and functions, gradually integrating purchasing into the process. The same methodology was later applied to accessories forecasting, starting with a single product group before scaling across the portfolio. By prioritizing quick iterations and real-world validation, LNQP demonstrated how pilot-driven transformations can yield concrete, scalable results.

Navigating Pilot Pitfalls

However appealing, pilots are not foolproof. Risks remain, particularly around scalability. A solution that excels in a small pilot may struggle under enterprise-level demands. Integration is another critical hurdle: pilot projects often bypass legacy infrastructure, yet scaling necessitates seamless incorporation into existing systems, a process rife with technical and organizational friction.

Additionally, pilots require clear success metrics. Without defined benchmarks—whether a percentage reduction in costs, improved customer satisfaction, or enhanced operational efficiency—decision-makers lack the data to gauge effectiveness.

Cultural resistance also poses a challenge. Employees may perceive pilots as transient experiments rather than meaningful change initiatives. Clear communication, continuous support, and demonstrable wins are crucial to sustaining momentum and fostering long-term adoption.

The Path Forward: A Pragmatic Revolution

Digital transformation demands vision but also realism. Pilot and fast prototyping projects reconcile these demands, offering a structured yet flexible approach to innovation that reduces risk, generates actionable insights, and builds critical momentum.

Companies embracing pilot methodologies find a disciplined pathway toward transformation, avoiding the pitfalls of overambition. Whether deploying AI, optimizing supply chains, or reimagining customer interactions, the pilot approach proves indispensable.

Organizations like LNQP excel in this approach, leveraging small, high-impact SWAT-like consulting teams of experienced professionals who specialize in focused, iterative problem-solving with technology. These teams work closely with stakeholders to identify challenges, develop rapid prototypes, and test solutions in real-world settings. By showcasing what is possible on a small scale before moving to broader implementation, they build confidence and create a clear path for scalable transformation.

Impact

In an era of rapid technological change and economic uncertainty, the quiet revolution of pilot projects provides a compelling narrative. Ambitious yet pragmatic, small-scale yet transformative, they remind us that sometimes, the most significant journeys begin with the smallest steps.

March 20, 2025

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